3D-Printed Microbatteries
Power 3D prints custom-shaped lithium-ion cells — any geometry, any thickness — so engineers can stop designing their wearable or medical device around a rectangle.
The problem
In many wearable devices, the battery is the largest part inside the enclosure — the primary constraint on size, comfort, and how the whole product looks and feels.
Standard lithium-ion cells come in a handful of rectangular formats. A round ring, a curved band, or a slim frame all have to compromise around a cell that was never made for them.
Teams end up trading battery life for comfort, or comfort for size — because the cell, not the product vision, sets the boundaries of what's possible.
The solution
Power 3D 3D-prints battery electrodes directly into the geometry your product needs — round, curved, angular, or anything in between — instead of forcing your design around a standard cell. The same process also prints thicker, denser electrodes than conventional manufacturing allows, so a custom-shaped Power 3D cell can hold more energy in less space.
How the printing process worksFrom design to cell
Tell us your enclosure geometry, thickness budget, and energy needs.
Custom-shaped electrodes are printed to your exact form factor.
Test fit, performance, and cycle life in your actual product.
Move from prototype to a joint development plan for production.
Where it fits
Smart rings, watches, earbuds, and hearables where every fraction of a millimeter shapes comfort and battery life.
Slim, custom-shaped power for wearable and body-worn medical devices where thickness and comfort are clinical requirements, not preferences.
Compact, custom-shaped power for size-and-weight-constrained systems, including night-vision and other wearable hardware.
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